Product Description
MAXXDRIVE Helical gear units - Industrial gear units
Performance: 1.5 - 4,000 kW
Torque range: 15,000 - 250,000 Nm
| Sizes: | 11 |
| Mounting position: | M1 - M6 |
| Ratio: | 5.6: 1 - 30 000: 1 |
Versions:
Various output shaft bearings for optimum adaptation to the application
Many output flange options
Various methods of attaching or mounting the motor
Effective cooling with air or water
Supply of ready to install complete systems with coupling, brakes, monitoring, etc. is possible
Characteristics & Advantages:
Optimum sealing protects against lubricant leakage
Low noise operation reduces noise nuisance
High torque capacity
Increased lubricant life minimises maintenance costs
Symmetrical design
Standard B14 flange on the output side as standard
6 possible installation positions suitable for a wide range of applications
Mirror-image and inclined installation possible
Same housing size and installation dimensions for all gear ratios (2- and 3- stage)
Input and output shafts can be adapted to customers' dimensions
Great reliability
Long service life
High precision
Applications:
Agitators
Lifting gear
Extruders
Mixers
Mills
Drums
Crushers
Lifts
And many more
Highly Durable & Versatile ConstructionCrafted from cast iron or steel and processed through forging and precision machining, the Bevel Helical Geared Motor offers exceptional strength and reliability. Its housing is treated with a corrosion-resistant paint, ensuring lasting performance in harsh environments. The gearbox supports both horizontal and vertical orientations, adapting seamlessly to your industrial setup.
Advanced Gearing Arrangement & EfficiencyUtilizing a combination of helical and bevel gears, this motor delivers smooth power transmission and minimizes energy losses. With an impressive efficiency rate of up to 96%, it is suitable for applications where energy savings and quiet operation are paramount. Multi-stage variants can achieve high reduction ratios for diverse industrial demands.
Flexible Mounting & Input OptionsChoose from foot, flange, or shaft mounting to fit new or retrofit installations. The gear motor accepts electric motors, IEC adaptors, or free input shafts, giving it compatibility with a wide variety of machinery. This flexibility enhances its applicability across sectors like manufacturing, material handling, and processing industries.
FAQs of Bevel Helical Geared Motor - Bevel Helical Gear Box:
Q: How does the Bevel Helical Geared Motor improve operational efficiency?
A: By employing a precision-engineered combination of helical and bevel gears, this geared motor minimizes energy losses, ensuring efficiency levels up to 96%. Its design supports smooth and quiet power transmission, which can significantly enhance overall system performance.
Q: What mounting and input options are available for this gearbox?
A: The gear motor offers foot, flange, and shaft mounting options, enabling it to fit a variety of machinery configurations. Input methods include a standard electric motor, IEC adaptor, or free input shaft for maximum flexibility in integration.
Q: When should oil splash or forced lubrication be used?
A: Oil splash lubrication is suitable for standard applications with moderate loads and speeds, while forced lubrication is recommended for high-load or high-speed operations. This ensures optimal gear performance and longevity under varied operating conditions.
Q: Where can the Bevel Helical Geared Motor be installed within industrial setups?
A: Thanks to its enclosure protection ratings (IP55/IP65) and corrosion-resistant paint, this geared motor can be installed in challenging environments where dust, water, or chemical exposure is likely. Its ruggedness makes it ideal for both indoor and outdoor industrial settings across India.
Q: What process is used to ensure gear quality and strength?
A: Gears are produced using forging and precision machining processes. This guarantees strong, uniform components with accurate tooth profiles, which enhances both durability and operational smoothness.
Q: How does the service factor impact usage?
A: The service factor of 1.5 to 2.0 indicates the gearbox is designed to handle loads above its nominal rating, allowing for additional safety and longer service life even in demanding, continuous-duty applications.
Q: What benefits does S1 continuous duty cycle operation offer?
A: S1 continuous duty cycle means the geared motor can run non-stop at rated power without overheating, making it ideal for critical industrial processes that require uninterrupted operation.